Adhesive application systems from SM Klebetechnik

Are you looking for high-performance adhesive application systems for reliable bonding?

SM Klebetechnik specializes in the production and distribution of innovative adhesive application systems for industrial processing. With their different melting capabilities and application processes, our systems are used wherever adhesives need to be melted, conveyed, dosed and applied – e.g. in the automotive, textile, wood and furniture industries, the paper/film sector and the construction industry, as well as for the production of filter, fleece and nonwoven articles and for filling and producing adhesives.

We offer you high-performance systems for the reliable application of EVA, PSA, PO, PA and PUR – adhesives engineered and built using state-of-the-art technology and innovative solutions. All SM Klebetechnik adhesive application products are efficient, energy-saving and low-emission systems, enabling the gentle melting of hot-melt adhesives and efficient dosing.

EVA = Ethylen-Vinylacetat
PSA= Phthalsäureanhydrid
PO= Polyolefin
PA= Polyamid
PUR= Polyurethan

Feel free to contact us at any time!

SM Klebetechnik Vertriebs GmbH
Otto-Hahn-Str. 19a
D-52525 Heinsberg

ISO-9001-blue-TM-1

Find out now …

what series and custom-built equipment we can offer you.

why our adhesive application technology requires little maintenance and is reliable.

the advantages of the SM Klebetechnik adhesive application systems.

what factors have a bearing on the selection of the right adhesive application system.

why our adhesive application systems are so efficient.

how to increase the service life of hotmelt systems.

what new developments in adhesive technology we have launched.

what services you benefit from as a customer.

how we meet the high requirements for adhesive processing.

Adhesive application systems: portfolio of series and custom-built machinery

We offer our customers a wide range of melting devices for reliable melting and dosing processes. Adhesive application for processing high-viscosity sealants such as butyl or hybrid epoxies as well as bitumen for roof and building waterproofing using an electric spindle drum melter and variable slot nozzle technology. The engineers and experts at SM Klebetechnik also develop custom-built equipment and complex adhesive application systems for optimum process integration. These include high-performance melters and applicators, application technology for contactless curtain coat adhesive application, sealless drum melters, special application heads with application widths of up to 2000 mm and other components.

SM Klebetechnik can provide you with all components for your adhesive application system – including melters, application heads and nozzles as well as hoses, distributors and air heaters.

We offer sealless melting systems, nozzle technology up to 2200 mm, co-extrusion nozzles and adhesive-saving surface spray heads with low air consumption.

Here you can gain an insight into our portfolio together with a selection of our adhesive application technologies:

Drum melters for adhesive, bitumen and butyl application

Melters such as GX drum melters (20 l, 200 l) as single, tandem, 4-fold or 8-fold systems, GR bag melters (2 l, 20 l), GW bag presses (without a pump), GS/GP tank devices (7 l, 10 l, 20 l, 25 l, 45 l, 65 l, 80 l, 100 l) and GY extruders:

  • DRUM MELTER FOR 20-LITRE DRUMS – GX21
  • DRUM MELTER FOR 20-LITRE DRUMS – GX26
  • DRUM MELTER FOR 200-LITRE DRUMS – GX71
  • TANDEM DRUM MELTER FOR 20-LITRE DRUMS – GX33
  • TANDEM DRUM MELTER FOR 200-LITRE DRUMS – GX8
  • DRUM MELTER FOR 200-LITRE DRUMS WITH 2 PUMPS – GX93
  • DRUM EMPTYING SYSTEM – GX7611

  • DRUM MELTER FOR 200-LITRE DRUMS – GX7882
  • DRUM MELTER FOR 200-LITRE DRUMS – GX7531
  • TANDEM DRUM MELTER FOR TWO 200-LITRE DRUMS – GX83

  • DRUM EMPTYING SYSTEM FOR 200-LITRE DRUMS – GX51
Tandem-Fassschmelzanlage für 2x 200 Liter Fässer - GX83

GX83

Fassentleerungsanlage für 200 Liter Fässer - GX51

GX51

GX26

GX71

GX7611

GX7882

GX21

Tandem-Fassschmelzanlage für 20 Liter Fässer - GX33

GX33

Tandem-Fassschmelzanlage für 200 Liter Fässer - GX8

GX8

Fassschmelzanlage für 200 Liter Fässer mit 2 Pumpen - GX93

GX93

Fassschmelzanlage für 200 Liter Fässer - GX7531

GX7531

Adhesive melters and PUR bag melters

  • ADHESIVE MELTER – 10 LITRES – GS10
  • ADHESIVE MELTER – 20 LITRES – GS20

  • APPLICATION SYSTEM – 7 LITRES – GP07
  • PUR ADHESIVE APPLICATOR FlexControl – GR06

  • PUR/POR SLUG ADHESIVE MELTER – 2 KG – GW02
  • PUR/POR SLUG ADHESIVE MELTER – 22 KG – GR21
  • PUR/POR SLUG ADHESIVE MELTER – 22 KG – GR22

GS10

GS20

GP07

GW02

GR21

GR22

GR06

Application heads for hotmelt surface, spray and bead application

Our range includes KN/KF application heads for bead or spray application, KP pump application heads for bead, spray or combined application and KC CoEx and curtain coat application heads, e.g. for bead application. Wide-slot nozzles for classic contact application (KV and KM) should still be added:

  • MULTILINE – KL1000
  • ROBOTIC APPLICATION – KN53

  • DEFLECTOR APPLICATION – KN51
  • FIBRE SPRAY – KF0170

  • SLOT NOZZLES – KV3
  • COEX – KC05
  • KC2 – Wide slot nozzles up to an application width of 2200mm

  • BEAD APPLICATION – KP81
  • BEAD AND SPRAY APPLICATION – KP43

  • HAND GUNS – KG11+KG21
  • HAND-GUIDED APPLICATION HEADS – KG31
Multine- KL1000

KL1000

Robotergeführter Auftrag - KN53

KN53

Deflektorauftrag - KN51

KN51

Fiberspray - KF0170

KF0170

COEX - KC05

KC05

Raupenauftrag - KP81

KP81

KP43

Handpistolen - KG11 + KG21

KG11+KG21

Handgeführte Auftragsköpfe - KG31

KG31

KV3

Machine technology for bitumen processing

We offer a wide range of equipment and systems for professional bitumen coating using various bitumen membranes (bitumen, polymer bitumen and screed membranes as well as bitumen sealing tapes) – from wide-slot nozzles and application heads to coating systems and modules.

Custom-built equipment

Do you need individual solutions involving complex custom-built equipment? At SM Klebetechnik, our experts engineer custom-built machinery for you – e.g. high-performance melters, applicators and heads as well as coating systems and other components that can be integrated perfectly in your processes. If you wish, we can even test the production process on your premises.

SM Klebetechnik also supplies hot melt hoses such as SD, SH, SA, SI, SJ, SN in various lengths with different glue cores, diameters, insulation and connections as well as heated glue distributors, heated ball track distributors and adjustable spray air heaters.

Adhesive application systems from SM Klebetechnik – product benefits at a glance

  • Developed for extreme adhesive requirements – e.g. tandem systems for adhesive requirements of up to 800 kg/h

  • Modular design with optional quality monitoring
  • Good start-stop response for highly dynamic, robot-assisted applications
  • Low lateral distribution tolerances for flat applications
    (plus/minus 3%)

  • With pressure sensor, dosing meter function and automatic speed control

  • Multi-stage tank heaters MOD (melt on demand)

  • Maximum ease of use thanks to drum detection, drum clamping, suction, distance measuring system, automatic venting, drip protection

  • Highly flexible hotmelt hoses with energy-saving insulation and TPE corrugated hose outer jacket for all SM Klebetechnik standard hoses

Systems for adhesive application – low-maintenance and reliable

Our adhesive application systems for industrial use require little maintenance thanks to their modular design. As a rule, only the filters and switching modules of our adhesive application systems and application heads need maintenance. Parts subject to wear, switching valves and seals on our adhesive application systems can be easily replaced.

Five good reasons for adhesive application technology from SM Klebetechnik

01.

You benefit from our knowledge and expertise.

Our engineers and specialists will advise you in detail to ensure that your new adhesive application systems meet your requirements precisely.

02.

You can be assured of proven reliability.

At our in-house R&D technical centre, you can test our systems in practice using your own adhesives and sealants.

03.

You receive German quality.

With our efficient adhesive application systems, you can depend on quality and precision manufactured and developed by experienced engineers and technicians at our plant in Heinsberg.

04.

You save money thanks to maintenance-friendly adhesive application technology.

With their modular design, our adhesive application systems require little maintenance and are therefore cost-effective.

05.

You enjoy excellent service.

We offer you fast response times, a comprehensive repair service and favourable maintenance contracts.

Three steps to obtain your high-performance application systems

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Contact us for an appointment

Call us on +49 (0) 24 52 / 91 72-0 or write to us using the contact form – we will be happy to advise you at length!

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Test our adhesive application technology

At our in-house R&D technical centre, you can test our adhesive application technologies in practice using your own adhesives and sealants according to your requirements profile.

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Reliable bonding

With our systems for industrial adhesive processing, you benefit from outstanding bonding results, regardless of whether you are using EVA, PSA, PO, PA or PUR.

FAQs about our adhesive application systems

Adhesive application systems are machines and systems such as drum melters, adhesive melters and application heads for the industrial processing of reactive and non-reactive adhesives. An adhesive application system is used to apply adhesives to substrates in order to permanently bond materials.

The choice of adhesive application system depends on these factors

  • Container form (drums 20 l/200 l, slugs 200 g/2 kg, bags, granules, pillows, blocks)
  • Melting capacity in kg/h
  • Dosing accuracy
  • Application method (contact or contactless, surface application e.g. roll material or individual component bonding by means of spray or bead applicators)
  • Application speeds m/min
  • Application lengths mm
  • Number and length of interruptions in the case of intermittent applications

To ensure that the adhesive application technology meets the requirements for bonding materials to optimum effect, the machinery and systems should be tested using the intended adhesives. SM Klebetechnik offers its customers the opportunity to test their own materials in practice at the R&D technical centre with a floor area of 500 square metres. The experts use infrared cameras, sensors and special measuring cells to determine the optimum adhesive application. If a suitable adhesive has not yet been identified, we help you to find an appropriate solution. Thanks to project studies, drafts, simulations, designs and a special calculation tool, SM Klebetechnik leaves nothing to chance.

If you want to benefit from reliable, efficient and low consumption in industrial adhesive processing, SM Klebetechnik’s adhesive application technology is the ideal choice for you:

  • Efficient thanks to good start-stop response and pressure-regulated systems (pressure sensor instead of bypass)
  • Low adhesive consumption thanks to dosing meter function (FlexControl series)
  • Flow-optimized melting grids and tank geometries -> low residues
  • Low emissions/climate-friendly thanks to melt-on-demand system, no inert gas required
  • Use of effective air dryers

The service life of adhesive application devices can be increased by using large device filters, pressure sensors (instead of bypasses), special heads and high-quality, durable hardware components such as motors, pumps and controls.

Regular maintenance and cleaning of the drum melters, adhesive melters and application heads, the correct setting of the application parameters and the use of high-quality adhesives also increase the service life of machines and systems. Parts that are subject to wear and tear should also be replaced as required. To ensure local maintenance, SM Klebetechnik offers its customers attractive maintenance contracts.

One recent development by SM Klebetechnik entails the use of slim melting plates in various ribbed and sealing shapes for efficient emptying of adhesives stored in steel and paper drums. These melting plates provide more space in the drum for the adhesive and simultaneously reduce the amount of residue remaining in the drum. This is a real innovation that can cut industrial adhesive processing costs by up to 25%.

SM Klebetechnik has also developed the intelligent FlexControl microprocessor control system for adhesive application systems. With its colour display, intuitive touch panel and dosing meter function for fully automatic speed control of the pump according to quantity and pressure control, it enables precise application. Via FlexControl, updates can be conveniently installed via the USB interface. Remote control via PC or mobile devices is also possible.

At SM Klebetechnik, we are committed to ongoing innovation and maximum precision in nozzle application technology. Thanks to intensive engineering work, we have expanded our portfolio and are now able to offer you roller bar nozzles.

This new technology permits even more precise, uniform and efficient adhesive application – perfect for demanding applications in a wide range of industries. Benefit from our many years of experience and optimize your production processes with our high-quality application solutions.

At SM Klebetechnik, customer service starts with comprehensive advice: the adhesive technology and hotmelt application experts take time to find the optimum application systems together with the customer.

The systems are installed by experienced technicians on the customer’s premises. In the event of an emergency, the service team ensures that the systems are swiftly able to return to reliable operations with short response times thanks to a repair service available on the customer’s premises or at the factory in Heinsberg. Foreign customers benefit from remote maintenance. SM Klebetechnik also offers customers rental equipment for bridging temporary gaps as well as rinsing and cleaning stations for pumps, hoses and heads.

SM Klebetechnik’s adhesive application technology enables reliable dot, bead, spray and surface application in the industrial processing of adhesives. Its drum emptying systems ensure uninterrupted production, material conveying, feeding and filling in single, tandem, three-fold and four-fold operations with pump stations, measuring cell technology and, as optional extras, with buffer and dosing tank systems or precision gear pumps. Depending on the material and required output rate, eccentric worm-drive pumps and screw pumps are also available in addition to gear pumps. SM Klebetechnik’s melters come in various designs and are ready for use for processing almost all hotmelts – e.g. for thermoplastic materials such as EVA, PSA, PO, PA and APAO in the form of granulate, pillow, block format, UV hotmelt, butyl, rubber, bitumen, lubricating grease, anti-corrosion grease, wax, resin and additives.

When you choose SM Klebetechnik equipment and systems, you will benefit from the expertise of a dedicated team holding more than 30 years of experience in adhesive application technology. The company’s systems are assembled to the highest standards of quality at its plant in Heinsberg using high-quality individual components sourced from renowned German manufacturers.

The company’s range includes:

  • Melters (tank volumes from 0.7 to 100 l containers)
  • PUR bag melters for reactive hot melts (2 kg and/or 20 kg containers)
  • PUR drum emptying systems for reactive hotmelts (20/200 l containers)
  • PUR drum emptying systems for different drums
  • Sealless dip plate drum emptying systems for maximum material conveying with minimum wear
  • Extruders, highly flexible hot melt hoses, pump application heads for highly dynamic robot applications and much more.

SM Klebetechnik is a company with DIN ISO 9001-certified quality management. Using continuous quality controls, it ensures that the high requirements for processing adhesives are met. Every SM Klebetechnik system undergoes comprehensive pre-acceptance and function testing as well as a quality check.

The SM Klebetechnik Group combines design, production, sales, logistics and service under a single roof. Within the company, small teams with a high level of core expertise attend to individual customer requirements in a wide range of industries. With the Heinsberg-based company’s finger always on the pulse of the market, its customers benefit from individual and suitable solutions. As René Schog, managing director of SM Klebetechnik, succinctly puts it, “Special is standard for us”.

Would you like to find out more or test our adhesive application systems in practice with your preferred adhesives or sealants? If so, call us on +49 (0) 24 52/91 72-0 or write to us at info@sm-klebetechnik.de – we’ll be happy to help you!